The 12 Principles of Manufacturing Excellence
A Lean Leader's Guide to Achieving and Sustaining Excellence, Second Edition

Following in the tradition of its bestselling predecessor, The 12 Principles of Manufacturing Excellence: A Lean Leader's Guide to Achieving and Sustaining Excellence, Second Edition outlines a comprehensive, proven process for delivering world-class performance while also cultivating the right culture through leadership, mentoring, and hourly associate involvement.

While most books on continuous improvement focus on specific tools and methods, this book details a top-down strategy and process that Lean leaders can use to implement and sustain manufacturing excellence. It outlines a clear pathway to excellence via the 12 Principles of Manufacturing Excellence and provides a method for tracking progress?plant by plant and function by function.

This updated edition includes a new chapter on real stories about poor leadership at the top. Also featured are new and updated figures and exhibits. It contains chapters devoted to each principle of manufacturing excellence along with a chapter on each leader's role. Illustrating the importance of using Lean and Six Sigma tools to improve your business, the book:

• Details a comprehensive approach for achieving and sustaining excellence?from board room strategy to shop floor execution
• Integrates strategy and leadership development
• Paves a path for culture change that prepares hourly employees to take control of their processes and prepares management to enable them to do it
• Details an audit process for identifying priorities for improvement and tracking progress and ensuring sustainability

Tapping into more than four decades of leadership experience, 35 years of it in the manufacturing industry, Larry Fast explains how to achieve both vertical and horizontal alignment across your organization. Like the previous edition, the book includes a CD with color versions of the images in the book, a manufacturing excellence reading list, and formulas for selected metrics.

The CD also includes a sample manufacturing excellence audit (a powerful tool to achieve and sustain the journey), a sample communications plan, a sample communications plan calendar, a sample training plan, and a new Project Prioritization worksheet?all of which can be easily customized to meet your organization?s specific needs.

Leading the Revolution—From the Top. 12 Principles of Manufacturing Excellence. The Manufacturing Excellence Strategy. Manufacturing Principle 1: Safety. Manufacturing Principle 2: Good Housekeeping and Organization. Manufacturing Principle 3: Authorized Formal Systems. Manufacturing Principle 4: Preventive/PredictiveMaintenance. Manufacturing Principle 5: Process Capability. Manufacturing Principle 6: Product Quality. Manufacturing Principle 7: Delivery Performance. Manufacturing Principle 8: Visual Management. Manufacturing Principle 9: Continuous Improvement. Manufacturing Principle 10: Communication. Manufacturing Principle 11: Training. Leading Manufacturing Excellence. Manufacturing Principle 12: Operator-Led Process Control. Plant Manager’s Role. Manufacturing Managers Role. Materials Manager’s Role. Process Engineering Manager’s Role. Maintenance Manager’s Role. Quality Manager’s Role. Human Resources Manager’s Role. Sustaining Manufacturing Excellence. Appendices: The 12 Principles of Manufacturing Excellence. Manufacturing Excellence Audit. Manufacturing Excellence Reading List, 1986–2010. Formulas for Selected Metrics. Example of a Communications Plan Calendar. Example of a Training Plan.

Larry E. Fast is a veteran of 35 years in the wire and cable industry, 27 of those in senior management roles at Belden for 25 years and General Cable for 10. As Belden’s VP of Manufacturing he led a transformation of plants in the late 80s and early 90s that included cellularizing about 80% of the equipment around common products and routings (known today as value streams) and the use of what we now know as Lean and Six Sigma tools.

In 1997, he joined General Cable Corporation (GCC), one of the world’s largest wire and cable companies. As the Senior Vice President of Operations, Fast launched a manufacturing excellence strategy in 1999 that became an enterprise-wide priority in 2001. After a 1999 acquisition he had 28 plants reporting to him as well as Corporate Sourcing, Quality, Manufacturing Systems and Advanced Manufacturing Engineering. Later as plants were consolidated to less than 20, he was given expanded responsibility for the North American Supply Chain. Since the launch of the Manufacturing Excellence strategy at GCC in 1999, there have been 34 Industry Week "Best Plants Finalists including 12 "Best Plants" winners since 2001.

His book, The 12 Principles of Manufacturing Excellence—A Lean Leader’s Guide to Achieving and Sustaining Excellence,2nd. Edition, was released September, 2015 by CRC Press, Taylor & Francis Group, as a Productivity Press book. The original book, a best seller, was published in October, 2011.

Fast holds a Bachelor of Science degree in Management and Administration from Indiana University. He also is a graduate of Earlham College’s Institute for Executive Growth and successfully completed the thirteen week "Program for Management Development" at the Harvard University School of Business.

Fast is a long-time member of the Association for Manufacturing Excellence (AME) and a Director for the Southeast Region since 2009. He has served on university advisory boards including t